Reliability Manager
Company: Calumet
Location: Great Falls
Posted on: March 13, 2023
Job Description:
Who are we? At Calumet we deliver innovative specialty products
trusted by companies across the globe. We are the foundation to
everyday essential products that help millions of people live and
thrive. We are headquartered in Indianapolis and have numerous
production locations in the US. We are customer focused and utilize
our values of collaboration and entrepreneurship to grow the
business. We offer a dynamic, high-performance environment where
team members can have real input and impact on our business. If
you're ready to roll up your sleeves, treat the business as if it
is your own and add value accordingly, come see why we're Calumet
Proud! PURPOSE: The Reliability Manager will be responsible for
implementation and continuous improvement of refinery maintenance
and reliability initiatives for fixed and rotating equipment to
ensure safe, stable and reliable operation of the refinery. This
position will be located in Great Falls, MT and report directly to
the Maintenance Manager. KEY OBJECTIVES AND RESPONSIBILITIES:
- Mentor and develop staff to implement industry and design codes
best practices through all initiatives
- Provide supervision and management to Reliability and
Inspection Departments
- Monitors Inspection Dept. to ensure PSM compliance with
Mechanical Integrity Programs
- Balance requests and resources to maintain program efficiency
and ensure compliance with local, state and federal
requirements
- Participate and champion root cause investigations for
equipment failures and apply lessons learned
- Implement reliability initiatives to improve equipment
reliability throughout the facility
- Assist in development of training curriculums to improve
Operator and Maintenance Technician knowledge
- Utilize reliability tools, analytics, failure evaluations, and
cost analysis to improve reliability of rotating equipment
systems
- Provide technical review of site plant changes from a
mechanical engineering standpoint as part of the Management of
Change Procedure
- Lead and participate in Root Cause of Failure Analysis
(RCFA)
- Develop and track key performance indicators to evaluate the
health of the inspection program and identify opportunities for
improvement
- Assist with the development and implementation of a bad actor
failure reduction program for fixed and rotating equipment
- Responsible for maintaining equipment database files, records,
and procedures
- Provide technical oversight on non-routine repairs and hot
taps
- Maintain currency with developments in the fixed equipment
field and recommend improvements to current practices REQUIRED
EDUCATION/EXPERIENCES :
- Bachelor's Degree in Mechanical Engineering or Mechanical
Engineering technology
- 10+ years of mechanical integrity experience in petroleum
refinery or related industry PREFERRED EDUCATION/EXPERIENCES :
- Familiar with Reliability Centered Maintenance (RCM)
preferred
- Experience with utilizing PSAim software for equipment history
and inspection data collection and analysis preferred COMPETENCIES:
- Hands-on experience in heavy industrial settings (Refining,
Chemicals, Petroleum,)
- In depth knowledge of applicable codes and standards including
API 510, 653, 570, 571
- Experience with one or more formal root cause analysis
methodologies (e.g. TapRoot, Reason, Apollo, )
- General knowledge of metallurgy, welding, equipment repair,
corrosion mechanisms
- Proficiency in use of Microsoft products: Outlook, Word, Excel,
PowerPoint
- Demonstration of Calumet Values - Safety, Excellence,
Entrepreneurship, Integrity, Innovation, Collaboration, Respect
Salary and benefits commensurate with experience. We are an equal
opportunity employer including disability and veteran. A ll offers
of employment are conditioned upon successfully passing a drug
test.
Keywords: Calumet, Great Falls , Reliability Manager, Executive , Great Falls, Montana
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